Nassau (1908 German Dreadnought)

Rudder Construction

rudder-06.JPGThis afternoon Kyle and I made some rudders for Nassau. I decided to make nice looking airfoil shaped rudders out of brass. It turned out to be a lot easier than I expected. Its actually a fair bit easier to make the airfoil rudders than soldering up flat brass rudders. Here are the steps we took when making the rudders.

Deck Roughed Out

nassau-deck-01.JPGKyle and I have been going gangbusters on Nassau... but we have not been stopping to take pictures and post articles. I thought I would start correcting that a bit today and show some of our progress. The first part of the week we made removable cross braces for the hull - which also act as a cradle for the CO2 bottle. We also roughed out the two piece deck.

Propeller Shaft Bushings

bushing_01.JPGThis is the first ship I have built since Diana gave me the lathe (don't I have a wonderful wife!?). Instead of using small bits of telescoping tubing I decided to make proper bushings for my propeller shaft assemblies. To make things a little more interesting I decided to make them tight enough for an interference fit so I would not need to glue or solder them.

Motor Mount

motor_mount_06.JPGThis weekend I spent a lot of time determining what motors would fit where in Nassau. If possible I really want to only run the center propeller. The fast gunners have some experience with this hull shape and tell me that will result in the best maneuverability. Unfortunately only a little 280 motor will fit inline behind the aft turrret - and then only if I move the turret 0.5" out of scale. I doubt that the 280 by itself would be powerful enough so I made a motor mount that places the motor above the propeller shaft instead of inline with it.

Stuffing Tubes and Rudder Posts

stuffing-05.JPGThis weekend I took some time and installed Nassau's stuffing tubes and rudder posts. The trick is to get everything installed with everything lined up. This is the second time I have used this technique and it works well. This post gives an overview of the techique I used and shows pictures of my progress.

Gun Frame in Progress

IMG_1425.JPGI've not been good about posting when I am working on Nassau... However, I have been hard at work for the last week or so. Here are some pictures of the not-quite-finished frame for her six turrets. I am designing as I go but these pictures should show the general approach.

Updated June 27 with start of forward servo tray.

Plastic Rods for CO2 Pipes?

DSCN1053.JPGOne of my complaints with my previous three warships is that the vinyl CO2 lines seem to have a way of always getting tangled and pinched. I have started making a nice aluminum frame for Nassau's six turrets and I've been thinking about running hard lines in/on/through it to help organize things. The Clippard fittings are all brass so I started wondering what my options were while avoiding galvanic reactions.

Fine Tuning the Manifold Design

IMG_1238.JPGBetween work, the Maker Faire I've had very little free time for the last two months. I finally got some time this weekend to work on Nassau's cannons. When I last tested them they seemed to be firing a little soft. Additionally, I noticed that at high pressures (120 psi) the rubber seals on my Chinese rotation bearings were blowing out.

Larger Accumulators Not Much Help

Once I solved the problem of the larger accumulator's failing (see Cursed Accumulators post) I compared how hard the new 1.5" ID accumulatorshit to the smaller 1.25" ID accumulators. There was very little difference (within margin of error of test). This suggested the problem is a glas flow problem somewhere in the ball valve or upper works. The question is where...

 

Cursed Accumulators

I spent some time yesterday testing Nassau's larger (1.5" ID) accumulators... consistently with fantastic failures.  I know that the problem is the force of the pressure goes up more than intuition suggests... the extra .25 adds one hundred pounds of force... but I really didn't expect things to go from consistent success to consistent failure so quickly. So I am going to increase the cap depth (glue surface) by 50% and hope that is enough. I have enough thick plastic to make a couple of caps; so it looks like I am going to order more plastic from McMaster-Carr on Monday.